Ultima Oil Pump Manual

Removal and Installation

REMOVAL

The Ultima X Sampling Module - DC Pump Model described in this manual must be installed, operated, and maintained in strict accordance with the labels, cautions, warnings, instructions, and within the limitations stated. An Ultima X Sampling Module - DC Pump Model is designed to sample gases or vapors in air. It cannot sample the. Ultima pumps are checked on a Coordinate Measuring Machine, and flow tested on a test stand to insure the oil pumps are consistent from one pump to the next, and the motor is getting adequate oil. Pump performs with similar characteristics of the stock pump for volume and pressure. Ultima® shall have no obligation in the event an Ultima® part becomes defective in whole or in part as a result of improper installation, improper maintenance, improper use, abnormal operation, or any other misuse or mistreatment of the Ultima® part. Manual pumps are used for siphoning or transferring petroleum based fluids, detergents, antifreeze, chemicals, and more. List View Grid (59 items in Manual Pumps) 12 per page 12 per page 24 per page 48 per page. Click on Selected Product Manual to Download PDF Instructions Page. ENGINE PARTS REFFERENCE GUIDE Engine Parts Big Book Ultima Products Catalog call your Midwest Motorcycle Supply Sales Rep. Ultima® Products is distributed exclusively by Midwest Motorcycle Supply.

1. Remove the timing chain. Refer to EM-163, 'Removal'.

2. Remove oil pump assembly.

INSTALLATION

Installation is in the reverse order of removal.

Disassembly and Assembly

1. Oil pump housing

2. Outer rotor

3. Inner rotor

4. Oil pump cover

5. O-ring

6. Regulator valve set

7. Regulator valve

PumpUltima oil pump manual briggs & stratton

8. Spring

9. Regulator plug

Ultima

10. Oil strainer

CAUTION: Before assembly apply new engine oil to the parts as shown above.

DISASSEMBLY

1. Remove the oil pump cover.

2. Remove inner rotor and outer rotor from oil pump housing.

3. Remove oil strainer from oil pump housing.

4. After removing regulator plug, remove spring and regulator valve.

INSPECTION AFTER DISASSEMBLY

Clearance of Oil Pump Parts

• Measure clearance with feeler gauge.

• Clearance between outer rotor and oil pump body (position 1).

Standard : 0.114 - 0.260 mm (0.0045 - 0.0102 in)

• Tip clearance between inner rotor and outer rotor (position 2).

Standard : Below 0.180 mm (0.0071 in)

Ultima Oil Pump Manual

• Measure clearance with feeler gauge and straightedge.

• Side clearance between inner rotor and oil pump body (position 3).

Standard : 0.030 - 0.070 mm (0.0012 - 0.0028 in)

• Side clearance between outer rotor and oil pump body (position 4).

Standard : 0.050 - 0.110 mm (0.0020 - 0.0043 in)

• Calculate the clearance between inner rotor and oil pump body as follows.

1. Measure the outer diameter of protruded portion of inner rotor (position A).

2. Measure the inner diameter of oil pump body with inside micrometer (position B).

Ultima oil pump manual transmission

(clearance 5) = (inner diameter of oil pump body B) – (outer diameter of inner rotor A)

Standard : 0.045 - 0.091 mm (0.0018 - 0.0036 in)

Regulator Valve

1. Visually inspect components for wear and damage.

Ultima Oil Pump Harley

2. Check oil pressure regulator valve sliding surface and valve spring.

Ultima Oil Pump Manuals

3. Coat regulator valve with engine oil. Check that it falls smoothly into the valve hole by its own weight.

If damaged, replace regulator valve set or oil pump body.

Regulator Valve Clearance

(Clearance 6) = D (Valve hole diameter) – E (Outer diameter of valve)

Standard : 0.040 - 0.097 mm (0.0016 - 0.0038 in)

If it exceeds the standard, replace the oil pump body.

CAUTION: Coat regulator valve with engine oil.

Check that it falls smoothly into the valve hole by its own weight.

Ultima Evo Oil Pump Instructions

Assembly

Ultima Carburetor Manual

Assembly is in the reverse order of disassembly.

• Assemble the inner rotor and outer rotor with the punched marks on the oil pump cover side.

CAUTION: Before assembly apply new engine oil to the parts as specified.

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